this will be my first EV and my garage is not big enough for a full size truck. I can park in the driveway no problem. Question is…. Where should I mount the charger? Inside the garage and run the cable out? Outside the garage? A 4x4 wooden post or metal post in the ground? On the siding of the garage? Does anyone have some pics they can share of how you have a charger installed?
cheers!
I suspect the 48A and 80A Ford-branded chargers are/will be IP-65 (or similarly) rated and suitable for exterior mounting, but if mounting outdoors would suggest you try to keep the unit out of all-day direct sunlight if possible. The devices need something fairly solid to mount to (e.g. 2x4 studs behind siding, etc.) since they're heavy, especially if you have cabling hanging off of it.
Our first EVSE is mounted on the drywall (with lag bolts into a stud) at the front of the garage so we can pull in and plug in. However, like you, the full size truck won't fit inside our garage. We're considering mounting the Charge Station Pro (second) 80A EVSE just inside the garage on the side of the house closest to the would-be parked truck, and use a "cable hatch" trapdoor with a flap through the siding to allow the EVSE head/handle and cable to pop out to the exterior of the garage. We've been looking at something like these:
Amazon.com : cable hatch jr products Though, we will need to figure out how big the head on the 80-amp Charge Station Pro is going to be (assuming it will be a CCS1 Combo plug, it may not fit the smaller round hatches).
We've done the park-the-car-outside thing and run the J1772 with cord under the slightly-open garage door a number of times, but I never like the idea of possibly pinching the charging cable with the garage door opener, so we drop a small section of 2x4 on one or both sides of the cable when we do charge outside so that the opener doesn't smash the power and smaller signaling conductors inside the cable.
Distance of the EVSE from the panel/breaker box is also a consideration, because that heavy-duty copper cabling isn't cheap. That said, there are lots of ways to mount these things. Work with your electrician and figure out what works best for you and your situation. Hopefully Ford will have some installation and users manuals out for these new Intelligent Backup Power components someday soon-ish!